SERVICE SPECIFICATION • CODE 07

Load Testing & Performance Check

Verifying true real-world power capacity and transient load response.

Need Load Testing & Performance Check in Trivandrum / Thiruvananthapuram? Our Pattom regional team provides prompt local service.
Trivandrum DG Service Hub
Diesel generator resistive load bank testing and performance check

Infocus Power Care • Technical Field Execution

Load Testing & Performance Check – Trivandrum & Across Kerala

SERVICE OVERVIEW

Protecting Your Generator Performance

Performance checks and controlled load bank testing help verify that the DG set responds correctly under full operating load conditions.

Running a generator under light or no-load conditions during weekly test runs does not prove it will sustain full facility power during an actual blackout. In fact, prolonged light loading causes wet-stacking and carbon buildup. Our controlled load testing validates your generator's actual thermal, mechanical, and electrical capacity under full load.

TECHNICAL INVOLVEMENT

What This Service Involves

Systematic procedural tasks performed by our certified engineering team.

Resistive load bank testing across stepped loads (25%, 50%, 75%, 100%, and 110% peak)
Transient voltage and frequency response analysis during sudden step loading
Cooling system thermal equilibrium measurement under continuous maximum load
Alternator voltage regulation (AVR) and speed governor stability tracking
Exhaust gas temperature, boost pressure, and backpressure evaluation
Wet-stacking carbon burnout and internal engine de-coking through controlled loading
Digital load test certification with voltage and frequency stability graphs
KEY FACILITY BENEFITS

Key Benefits for Your Facility

Measurable advantages in reliability, cost efficiency, and asset longevity.

1

Proves beyond doubt that the generator will sustain full load during major blackouts

2

Cleanses unburnt fuel and carbon buildup from turbocharger and exhaust systems

3

Tests cooling and fuel systems under maximum real-world thermal stress

4

Detects hidden weaknesses in batteries, belts, AVR, or injectors under load

5

Provides verifiable test data for safety audits, insurance, and facility compliance

Primary Engineering Checkpoints

Standard Quality Protocol
Voltage Drop & Recovery Time on Step Loading
Frequency Dip & Steady-State Regulation
Cooling Water & Lube Oil Maximum Stabilized Temperatures
Exhaust Smoke Color, Density & Turbo Boost
Alternator Stator & Rotor Temperature Rise
Direct Service Request

Need Load Testing?

Connect with our technical desk in Cochin or Trivandrum.

24x7 Emergency Line: +91 79948 35150

100% Genuine OEM Spares & Filters

Supported DG Brands

We perform Load Testing across all major diesel generator manufacturers:

Caterpillar (CAT)CumminsKirloskar / KOELMahindra PowerolKohler SDMOFG WilsonAtlas Copco

Trivandrum Regional Office

Fast field deployment for Load Testing across Pattom, Technopark, Kowdiar, and South Kerala.

Explore Trivandrum Service Hub
READY WHEN YOU NEED IT

LET'S KEEP YOUR POWER READY

Whether you require routine service, AMC support, genuine spares, installation assistance, breakdown response, or performance checking, Infocus Power Care is ready to support your DG set requirements.

100% Genuine OEM Spares
24×7 Emergency Support
Cochin & Trivandrum Hubs